Industrial Shelving Is Safer For Heavy Items

Most companies like to have a good supply of things that they use on hand. Some of it will be left on pallets and put in the warehouse. Other ones are going got be placed in a cabinet. Store rooms are another option that is used for storing things. Industrial shelving can be a great option to consider for any business.

Significant items will be put on these shelves. A large amount of weight can be held easily. A full pallet can be placed on them too. A rack can have a couple of metal strips that hold them in place. A full shelf may be available too, but not everyone likes this because the product can fall off of pallets.

The width may be adjustable on these. The slats can get moved one way or the other. This is nice for storing pallets of different sizes. The pallet racks are very beneficial to a lot of warehouses. Some of them can have a shelf that is not open if desired. Some people want to have this option in case things fall off because it could be a safety hazard.

Industrial shelving is usually made out of metal. It is important for it to be heavy duty so it can hold the load that it is intended for. These are not going to tip and have products fall either. Screwing them the floor is another important part of the installation. If a forklift bumps them, they are not going to move.

These can also be painted. Some people choose to use different colors for various products. It makes it much easier to organize them. These can be made into any length also. It can be added onto at any time also. This allows a company to purchase one section at a time. They do not have to convert the whole warehouse at one time.

Items that do not go on these racks because they are too small may be stored on the steel shelving. Machine shops like these because they can store steel and other metals on them. Some types of tools may also get stored here. Many replacement parts could be put on them in a maintenance shop too.

Styles and sizes can vary considerably with shelving. A warehouse can organize items easier. It does not matter if they are storing raw materials or finished products. Painting these is a great option that a lot of companies choose. Storage systems are crucial in any business.

The Importance of Material Handling Systems

Material handling in any industry accounts for a significant part of the manufacturing costs of any product. Material handling involves the movement, storage, protection and control of various products and materials throughout the manufacturing, distribution, warehousing and consumption processes. Material handling systems encompass a wide range of manual and automatic equipment and systems that are used to support logistics and ensure that the entire supply chain flows smoothly.

Material handling systems are used in:

  •  Forecasting
  •  Product Planning
  •  Resource Allocation
  •  Inventory Management and Control
  •  Customer Delivery
  •  Flow and Process Management
  •  After-Sales Support 

Problems related to material handling assume importance due to factors such as: 

1. Studies done in various industries indicate that the cost of handling materials accounts for 20%-25% of total manufacturing costs. The methods and equipment used in material handling can have a large impact on the overall cost of the product.

2. Studies have also shown that the average manufactured part is handled an average of 50-60 times as it passes through the manufacturing chain. For every ton of finished product, 59 tons of materials are handled.

3. Material handling accounts for 25% of temporary disabilities and 21% of permanent disabilities in the manufacturing sector.

4. Modern material handling systems have gone a long way in reducing damage in parts and materials used in the manufacturing process.

5. Mechanized material handling system has made it easier to handle huge workloads that would otherwise be simply unmanageable if done manually.

The Scope of Material Handling

The field of material handling is still not fully exploited. These systems are not only one of the industry’s biggest opportunities but also one of its most important.  Materials handling traverses many engineering fields:

  • Manufacturing

Materials handling is most widely used in the manufacturing sector. A wide range of material and equipment is used in manufacturing processes. Material handling processes are used in surveys, routing, plant and equipment layouts, storage of materials and packaging.

  • Processing

The processing industry requires bulk handling of different materials such as liquids, semi liquids, gases and bulky solids. Special handling problems often affect plant design.

  • Construction

The construction industry requires proper sorting, receiving, storing and moving materials. Heavy construction projects make use of special equipment when handling materials.

  • Mining

Both underground mines as well as open pit operations use a wide variety of equipment for the extraction and transportation of mined ore. These processes have helped to reduce the cost of extraction.

  • Truck Building

Automotive engineers design trucks and trailers for efficient materials handling functions that enable rapid loading and unloading of materials as well as the safe transportation of the materials.

  • Rail Road Car Builders

Improved rail road cars facilitate better material handling of bulky goods. Terminal equipment design takes into consideration the need for lading and securing large volumes of materials.

  • Barge and Ship Building

The marine industry involves the transportation of very bulky materials. New handling services as well as improved marine carriers are used in the industry.

  • Aircraft

The air transport industry now uses better cargo handling and storage methods.

Materials handling systems touch virtually every industry you can think of.  Efficient material handling systems are necessary for improving customer service, lowering delivery time, reducing inventory and lowering manufacturing costs.